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86-755-8478 7500

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CNC Milling

5 Axes Milling Controller

5 Axes Milling Controller
TAC-1005M Milling controller is a new generation of CNC system developed by TOMATECH.As the upgraded version, it supports milling, boring and drilling cycle. It employs 32 bits high-capability CPU and very large scale programmable device FPGA, applies real-time multi-task control technology and hardware interpolation technology, and is able to perform μm level precisionmotion control and PLC logic control
  • Introduction
  • Features
  • Specifications
  • Dimension
  • G/M code
  • Selection
Characteristics

●Three axes control; 5 axes linkage; 2 analog spindles

1ms interpolation cycle, 0.1μm control precision.

Two channels -10V ~ 10V analog voltage output, support double spindle control

Linear type, index type and S type etc. acceleration and deceleration types can be chosen.

Embedded with PLC programming, the current running PLC programming can be chosen

PLC displayed online, real time monitoring, signal real time tracing

Supports statement type macro programming, supports macro codes with parameters calls.

Flexible tapping and rigid tapping can be set by parametersIncludes spiral, scaling, polar coordinate, fixed circle 

  and a variety of slotting compound cycle function.

Includes historical alarm and resumen operation functions, it’s convenient for users to operate and maintenance.

Support multi-level passwords for equipment maintenance and management

36 point general input/36 point general output

Support standard RS232 and USB port, support U disk documents operation, system configuration and software 

  updated, it can meet the functions that documents transfer, serial ports DNC machining and USB online machining

Control axis:

● Control axis: 5 axis (X, Y, Z,4th,5th)

● Linkage axis: 5 axis Feeding axis functions

● Position command range:

   Metric input (G21) -9999.9999mm ~9999.9999mm, the mininum command unit: 0.0001mm

   Inch input (G20): -999.9999inch ~999.9999inch, the mininum command unit: 0.0001inch

● Electronic gear ration: command multiplier 1 ~ 65536, command multiplier1 ~65536

● Rapid traverse speed: maximum 60m/min

● Rapid traverse override: F0, 25%, 50%, 100% four levels real-time tuning

● Cutting feedrate: maximum feeding speed: maximum 15m/min (G94) or 500.00mm/r (G95)

● Feedrate override: 0 ~ 150% sixteen-level real-time tuning

● Manual feedrate: 0 ~ 150% sixteen-level real time tuning

● MPG feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears

● Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears

● Interpolation mode: linear interpolation, arc interpolation, spiral interpolation and ragid rapping

● Automatic chamfering function

   Acceleration/deceleration types:

● Cutting feeding: before the acceleration and deceleration linear type, before the acceleration and deceleration S

   type, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.

● Fast moving: before the acceleration and deceleration linear type, before the acceleration and deceleration S type,

   after the acceleration and deceleration linear type and after the acceleration and deceleration index type.

●System with preview function, it can read 15 NC programming, make small line interpolation in high speed and

   smooth, it’s suit for components machine toolings processing.

● The original speed of acceleration and deceleration, end speed and acceleration&deceleration speed set by

   parameters.

● Manual mode, handwheel mode is after acceleration and deceleration control, handwheel mode can choose

   emergency mode or full operation mode.

● Rapid positioning can choose linear or broken line.

Spindle axis functions:

● Two channels -10V ~ 10V analog voltage output, support double spindle control

● Spindle encoder: encoder lines can be set (100 p/r ~ 5000p/r)

● Encoder and spindle’s transmission ratio: (1 ~ 255):(1 ~ 255)

● Spindle ration: 50% ~ 120% eight stages real-time tunning in total

● Spindle axis constant line speed control

● Tapping circle, rigid tapping

Tool functions:

● Tool length compensation

● Tool point radius compensation (C type)

Precision compensation:

●Thread pitch error compenstation: Compensation points, compensation interval, compensate original position can 

  be set.

●Backlash compensation: can set reverse interval to interpolation machine tool by fixed frequency or lifting speed

  mode.

PLC functions:

● Two levels PLC programming, operation speed is 1.5μs/ step basic instruction; 4700 steps mostly, the cycle of the f

   irst level programming is 8ms.

● Support PLC warning and PLC alarm.

● Support multiply PLC programming (mostly 20), the current PLC programming can be chosen.

● 45 kinds of commands (10 kinds of basic commands, 35 kinds of function commands)

● I/O unit input/output: 36/36

Display interface:

● 7.0 inch wide-screen LCD, 800×480 lattice

● Chinese, English etc multiply language display

● 2D tool path displays.      

● Real-time clock

Operation mode:

● Operation modes: edit, automatic, input, machine tool reset, handwheel/single-step, manual, DNC.

● Multiple operateauthority management.

● Alarm logging

Program edit:

● Program volumn: 56MB, it can store 400 programmings mostly (includes sub-programming, Marco programming)

● Edit function: Programming/programming segment/word retrieval, amend, delete, copy, and stick

● Programming format: ISO code,supports statement macro program, supports relative coordinate, absolute 

   coordinate and polar coordinate.

● Programming calls: supports maco with parameters calls, level 4 subprogram nesting.

Communication function:

● RS232: parts program, parameters and some documentation two-way transmission, supports PLC program, system

   software serial ports update.

● USB: U disk documentation operatiom, U disk processing directly, Support PLC program, system software U disk 

   update.

● Support serial port DNC processing function and USB online processing function, reliability and safty 

   Relability and safty function

● Emergency stop

● Handware route limit

● Software routet inspect

● Data backups and Data recover.

    
Display interface:

● 7.0 inch wide-screen LCD, 800×480 lattice

● Chinese, English etc multiply language display

● 2D tool path displays.      

● Real-time clock

Operation mode:

● Operation modes: edit, automatic, input, machine tool reset, handwheel/single-step, manual, DNC.

● Multiple operateauthority management.

● Alarm logging

Program edit:

● Program volumn: 56MB, it can store 400 programmings mostly (includes sub-programming, Marco programming)

● Edit function: Programming/programming segment/word retrieval, amend, delete, copy, and stick

● Programming format: ISO code,supports statement macro program, supports relative coordinate, absolute 

   coordinate and polar coordinate.

● Programming calls: supports maco with parameters calls, level 4 subprogram nesting.

Communication function:

● RS232: parts program, parameters and some documentation two-way transmission, supports PLC program, system

   software serial ports update.

● USB: U disk documentation operatiom, U disk processing directly, Support PLC program, system software U disk 

   update.

● Support serial port DNC processing function and USB online processing function, reliability and safty 

   Relability and safty function

● Emergency stop

● Handware route limit

● Software routet inspect

● Data backups and Data recover.

                   

Code

Function

Code

Function

G00

Positioning (rapid traverse)

G51

Scaling

G01

Linear interpolation (cutting feed)

G53

Mechanical coordinate system

G02

Circular interpolation CW (clockwise)

G54

Workpiece coordinate system1

G03

Circular interpolation CCW(anticlockwise)

G55

Workpiece coordinate system2

G04

Delay, exact stop

G56

Workpiece coordinate system3

G12

Store rount detection function connected

G57

Workpiece coordinate system4

G13

Store rount detection function broken

G58

Workpiece coordinate system5

G15

Cancel polar coordinate instruction

G59

Workpiece coordinate system6

G16

Polar coordinate instruction

G54.1-G54.50

Additional workpiece coordinate system

G17

XY plane selection

G60

Single direction positioning

G18

ZX plane selection

G61

Orientation mode

G19

YZ plane selection

G62

Automatic corner ratio

G20

Inch input

G63

Tapping mode

G21

Metric input

G64

Cutting mode

G22

Anticlockwise circle internel groove milling

G65

Marco instruction

G23

Clockwise circle interner groove milling

G68

Coordination rotation

G24

Anticlockwise entire circle finish-groove milling

G69

Coordination rotation cancel

G25

Clockwise entire circle finish-groove milling

G73

High speed deep hole processing cycle

G26

Anticlockwise circle external finish-groove milling

G74

Left rotation tapping cycle

G27

Reference position return checking

G76

Fine boring cycle

G28

Return to reference position

G80

Fixed cycle cancel

G29

Return from reference point

G81

Drilling cycle (spot drilling cycle )

G30

Return to 2, 3, 4 reference point

G82

Drilling cycle, point boring cycle

G31

Skip function

G83

Chip removal drilling cycle

G32

Clockwise external circle external finish-groove milling

G84

Right rotation tapping cycle

G33

Clockwise tangle groove milling

G85

Boring cycle

G34

Anticlockwise tangle groove milling

G86

Boring cycle

G35

Anticlockwise tangle internal finish-groove milling

G87

Back boring cycle

G36

Clockwise tangle internal finish-groove milling

G88

Boring cycle

G37

Anticlockwise tangle external finish groove milling

G89

Boring cycle

G38

Clockwise tangle external finish groove milling

G90

Absolute programing

G39

Corner offset circle interpolation

G91

Relative programing

G40

Tool radius offset cancel

G92

floating coordinate system setting

G41

Left tool radius offset

G94

Feeding/min

G42

Right tool radius offset

G95

Feeding/rpm

G43

Positive tool radius offset

G96

Constant speed control (cutting speed)

G44

Negative tool radius offset

G97

Constant speed control cancel (cutting speed)

G49

Tool length offset cancle

G98

Return original plane

G50

Ratio zoom cancel

G99

Return R point plane

  • 86-18570651180
  • 86-755-8478 7500
  • tomatech_automation
  • tomatech@163.com

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